The Client

RealTimePurity specializes in advanced liquid purity monitoring solutions, providing real-time detection of heavy metals from aluminum to uranium. Their technology serves governments, municipalities, and businesses worldwide, protecting communities from dangerous contaminants like lead, arsenic, and mercury.

The Challenge

Despite rising costs, RealTimePurity's previous assembly partner consistently failed to meet quality standards and delivery timelines. This critical situation led their CEO to Mathison Manufacturing. After touring Mathison's facility and witnessing their precise organization, efficient workflow, and high-quality production standards, RealTimePurity's CEO immediately committed to a partnership.

The project centered on RealTimePurity's REX (Real-time Elemental X-ray Fluorescence) equipment, requiring the sophisticated assembly of:

● Complex relay systems and power supplies
● Specialized X-ray tubes and detectors
● Intricate software installations

The Solution

Mathison Manufacturing overcame limitations and technical challenges to become RealTimePurity’s partner:

• Obtained state X-ray certification for handling specialized components
• Developed precise handling protocols for ultra-thin beryllium windows (0.0005" thickness)
• Established rigorous testing procedures for contamination detection software

Mathison Manufacturing scored a major breakthrough in standardizing the wire harness system. The team:

• Partnered with a specialized wire manufacturer
• Reverse-engineered existing units to create standardized schematics
• Redesigned the point-to-point wiring system for improved efficiency and professional appearance

The partnership delivered significant fulfillment improvements:

• Streamlined production process with consistent quality
• Achieved faster delivery times while maintaining budget constraints
• Enhanced product reliability through standardized assembly
• Implemented a comprehensive turnkey solution from inventory to shipping

"Our experience with Mathison Manufacturing has been light years ahead of previous fabrication partners," notes RealTimePurity's CEO. This successful collaboration has evolved into a long-term partnership, demonstrating Mathison's commitment to manufacturing excellence.

Looking to enhance your production capabilities? Contact our contract manufacturing & assembly team at info@mathisonmfg.com to explore how we can support your complex manufacturing needs.